Rotary Kiln Module

Module SKU: AVM-RK-1000   |   Containerized continuous rotary kiln for roasting, calcining, drying & thermal treatment up to 1,000 °C · Ø 1.2 × 18 m drum in two 40-ft container modules

Max Temperature	Drum Size	Throughput	Burner Duty	Total Electrical
1,000 °C	Ø 1.2 × 18 m	1–3 TPH (24–72 TPD)	~800 kW thermal	~55 kW

Full Equipment Specification

SKU	Machine	Function	Capacity	Power (kW)	Input	Output
AVM-RK-1000-FH	Feed Hopper / Surge Bin	Wet or dry feed buffering with low-level alarm	5–10 m³	—	0–25 mm feed	Gravity feed to feeder
AVM-RK-1000-FD	Variable-Speed Feeder (Screw or Vibratory)	Controlled metered feed into kiln inlet	1–3 TPH	2.2 VSD	Hopper discharge	Metered feed to kiln
AVM-RK-1000-RD	Rotary Drum / Kiln Body	Refractory-lined drum · 2–4° slope · 1–5 rpm · counter/co-current	Ø 1.2 × 18 m · 20 m³	—	Feed + hot gas	Roasted / calcined product + off-gas
AVM-RK-1000-BR	Burner / Heat Source	Multi-fuel burner NG / LPG / diesel / oil · staged air · flame safeguard	800 kW thermal (1,000 kW max)	3 fan + controls + fuel	Fuel + combustion air	Hot gas up to 1,200 °C
AVM-RK-1000-DM	Drive Motor & Planetary Gearbox	Main rotation + auxiliary inching for refractory protection	1–5 rpm variable	30 main + 2.2 inching	VSD command	Controlled drum rotation
AVM-RK-1000-CC	Discharge Cooler	Rotary or air-grate cooler · 1,000 °C → < 80 °C	1–3 TPH	5.5	Hot product from kiln	Cooled product
AVM-RK-1000-GS	Off-Gas System (Baghouse + Scrubber + ID Fan + Stack)	High-temperature dust capture, acid-gas scrubbing, induced draft, stack	3,000–8,000 m³/h	3 + 5.5 + 7.5	Hot dusty off-gas ≤ 800 °C	Clean stack < 30 mg/Nm³
AVM-RK-1000-CT	Control & Safety Skid (PLC + HMI)	Temperature profile, burner management, drum rotation, ESD, data logging	1 operator + redundant PLC	3 cabinets + HVAC	All instrumentation	Process control + batch records

Two-container deployment: drum, drive, cooler & off-gas system in container #1; feed system, burner skid, and control room in container #2. Kiln drum mounted on two riding rings with thrust rollers and field-installable in 5–7 days. Refractory selectable for sulfide roasting acid-resistant duty or REE/calcining alkali-resistant duty. Auxiliary inching motor protects refractory lining during power interruptions. Total connected electrical load approximately 55 kW; thermal energy approximately 800 kW supplied by burner.

Commercial Terms & Certifications

Lead Time	120–150 days from PO confirmation; drum fabrication is critical path; refractory cure-out at FAT
Warranty	12 months on workmanship · 24 months on drum shell, drive train & gearbox · 18 months on refractory lining operating-condition dependent · 12 months on baghouse filter bags
Included Scope	Engineering, integration, FAT, on-site install supervision, refractory installation & cure-out supervision, burner commissioning, operator & maintenance training, O&M manuals, first-fill consumables including refractory cement, filter bags, and gaskets
Certifications	Engineered by Avimetal · Manufactured by UL, CE, ETL, ISO 9001-certified OEM partners · Burner ANSI Z21 / EN 746 with UL-listed flame safeguard · Pressure parts ASME Section VIII · Control panels UL 508A-listed · Emissions referenced to US EPA NSPS / EU IED
Payment Terms	30% deposit on PO · 50% on drum completion · 15% on shipment · 5% on commissioning sign-off, or irrevocable letter of credit
Recommended Pairings	Upstream: Crush Line Dry AVM-CL-D-20, Dry Concentration AVM-DC-05, Filter Press Module · Downstream: Hybrid Plasma Smelter, High-Temp Fusion Furnace AVM-HTF-1000, leach circuits for calcined feed · Service: Environment Control AVM-EC-05 for additional fume capture